How is Ready-Mixed Concrete Produced?
How is ready-mixed concrete produced? It is an important question for both concrete producers and suppliers for concrete needs. Concrete is used in many fields, especially in the construction and building sector. Concrete production is a process that starts with the breaking of large-sized rocks and turning them into aggregate.
How is ready-mixed concrete produced? Coming back to the question; Ready-mixed concrete is obtained as a result of mixing natural or artificial aggregate with water and cement in certain proportions. Although concrete is essentially a mixture, it fulfills its main function after drying.
How is Ready-Mixed Concrete Produced for Constructions?
In order to obtain ready-mixed concrete, first of all, the necessary materials for this process must be procured. In this process, the most difficult material to produce and supply is aggregate. Aggregate is small, cubical pieces of stone that are small in size or sized up. Stones of this size can be found in nature. However, crusher plants are generally used for aggregate production. Crusher plants process large sized hard stones, making them suitable for concrete production. For this, it processes the stones through several stages and obtains aggregates in the desired dimensions.
After the aggregate is obtained through the crusher plants, only cement and water are needed for concrete production. Ready mixed concrete used in construction and buildings is produced in concrete plants. These big machines obtain concrete mortar by mixing aggregate, cement and water in the adjusted sizes by means of mixers. Concrete batching plants can have different capacities and sizes.
What is Concrete Plant?
Concrete plants are large-scale facilities producing ready-to-use concrete. Ready mixed concrete produced in these facilities is used in the vast majority of constructions and structures made today. Concrete plants come together from very powerful machines that can produce high amounts of concrete. Ready-mixed concrete is generally used in two ways. The first of these is to produce concrete in the area where the construction will take place. The second is in the form of transporting the ready mixed concrete to another area by means of special mixer trucks after it is produced in the plant.
Today, the need and properties of ready mixed concrete, which is widely used all over the world, can change. That’s why concrete plant manufacturers produce plants in different models to meet the different needs of companies. concrete plants;
● Fixed concrete plant
● Mobile concrete plant
● Compact concrete plant
They are designed in 3 different structures. Each type of concrete plant has its own characteristics and advantages. Below we will consider the types of concrete plants in more detail.
stationary Concrete Plant
stationary concrete plants are plants built on a fixed body with the feature of producing at high capacity. These facilities, where very good efficiency is obtained for projects that require high performance, can produce concrete between 30 and 200 m3 per hour on average. There are different mixer options according to the sector and needs of the companies.
Other prominent advantages of stationary concrete mixing plants are as follows:
● More concrete production at high capacity
● Long years of trouble-free use
● Easy to use with computerized automation system
● Possibility of obtaining various types of concrete with the extra mixer option
Mobile Concrete Plant
The most important feature of mobile concrete plants is that all equipment that provides concrete mixing and production is based on a portable body. Concrete plants with portable body design can be transported easily. It can be transported by loading a single truck. Mobile concrete plants, which have low transportation costs, also reduce the costs of companies with their ease of assembly and disassembly, and provide profitability in the long run.
Other prominent advantages of mobile concrete mixing plants are as follows:
● Ability to work without any external power supply
● Easily ready for production without the need for a crane during installation
● Since it does not take up much space on the construction site, it can be used easily in narrow working areas.
● Easy assembly and disassembly
Compact Concrete Plant
Compact concrete plants are plants that combine the advantages of both stationary concrete plants and mobile concrete plants. They can be easily transported to the point where the project site is located. Thus, compact concrete plants, which are ready for production in a short time, produce quality concrete at high capacity.
Compact concrete plants basically; It consists of aggregate hopper, aggregate weighing belt, mixer feeding belt, aggregate bucket, cement silos, cement spiral, concrete mixer and automation system. The advantages of compact concrete batching plants are as follows;
● Easily transportable
● Can be used easily in tighter areas
● Works at high performance
● It helps companies to greatly reduce their operating and transportation costs and increase their profitability.